Three Functions Complete Process Exercise Book/Notebook Making Line Machine

• Product Type: Book
• Paper Type: Offset Paper
• Printing Type: Flexo Ruling
• Book Cover: Soft Cover
• Binding: Saddle Stitching
• Working Speed: Max. 300m/Min
• Model NO.: LYRDT-1020
• Transport Package: Strong Wooden Cases
• Trademark: Koten
• Origin: Wenzhou, Zhejiang, China
• Production Capacity: 10sets/Month

Product Description

Introduction:
 

This machine is an automatic exercise book making machine including the unwinding device for reel paper, two colors double sides flexo printing, sheeting, counting, cover feeding, stitching, folding, spine flat, book cutting and trimmer and book collection. It is a complete line for making wire side exercise books making.

Principles:

The paper reel on the reel stand is unwound first and the unwound paper then goes through the transfer cylinder to the printing unit to get printed before sheeting to a preset sheet length in the lateral sheeting unit. Next, the piled sheets are further transported to the counting and piling unit to get piled in stacks of a defined number of sheets. When the stack gets to the feeding and collecting unit, a covering sheet is laid down on its top there and now the stack gets wire-stitched in the stitching unit prior to getting half-folded at the stitching line in the folding unit. After folded, the book spine has to be dressed and, afterwards, it has to be front trimmed, slit and side trimmed before the final product of exercise-books are eventually delivered to the delivery, completing the whole process.  
 

Process:

1. Unwinding---Flexo ruling with two colors and double sides---Sheeting---Counting---cover feeding---stitching---folding---spine flat---book cutting---trimmer---book collection.

 

2. Unwinding---Flexo ruling with two colors and double sides---Sheeting---Counting---cover feeding------collection.

 

3. Feeder Gathering Paper by hand----Stitching---Folding---Vertical cutting----Book trimmer---Collection.
 

Finished Samples:

Main Specifications:
 

Model	LYRDT-1020
Web width	Max.1020mm. Min. 580mm.
Web diameter	Max. 1300mm.
Web core diameter	76mm(3inch)
Cutting precision	0.02mm
Printing and slitting length	Max. 670mm
(Length ranged in every 5mm, optional)	Min. 300mm.
Cutting length	250-450mm(book size 125-225mm vertical,125-330mm cross size )
Counting page	5-50sheets/layer
speed	Max. 300m/min.
Working frequency	Max.55times/min.
Max.sheets stitching	About 100pcs for 45gsm paper.
Wire requirement	15KG/Reel
Counting piling	40layers/min
Reel paper requirement	40-120gsm
Cover paper requirement	70-300gsm
Stitching heads	10pcs German famous brand
Main motor	22KW
General power	32KW
Air source	0.8MPa
Weight: approx.	17000kgs