Automatic High Speed Heating Embossing Waste Stripping Paper Box Die Cutting

• Customization: Available
• After-sales Service: 1year
• Warranty: 1year
• Model NO.: AEM-1050MT
• Imprinting Type: Rotary Platen
• Placing Form of Template: Horizontal
• Die Cutting Tool: Steel Plate
• Computerized: Computerized
• Automatic Grade: Automatic
• Application: Paper Packaging Materials, Heat Insulation Material
• Keyword: Full Automation
• Speed: 7500 S/H
• Heating Area: 12PCS
• Cutting Precision: ≤±0.125mm
• Transport Package: Export Wooden Case+Plastic Bag.
• Specification: 4700*2100*2400mm
• Trademark: koten
• Origin: China
• Production Capacity: 10sets/Month
• Package Size: 470.00cm * 210.00cm * 240.00cm
• Package Gross Weight: 20000.000kg

Product Description

 

Automatic Flatbed Hot-stamping&Embossing Machine

1. Platen press is driven by Taiwan TECO main motor with Panasonic inverter; the running of complete machine is controlled by PLC centralized controlling system which can automatically examine the working status and test unusual status as well as record the working condition. According to the Europe Safety Standard, we design reasonably to make the operability and safety perfect combination.
2. Advanced alarm system of starting up will remind operator to leave the unsafe area. Automatically detecting whole process, if malfunction, non-paper or paper stuck, the pneumatic clutch will separate and stop automatically which reduce the waste of paper, protect the staff and equipment.
3. Elaborate pre-packed device and paper feeding & delivery non-stop devices reduce the time of stacking, improve the efficiency of machine and increase your income.
4. Selected European, Japanese, Taiwan electrical and pneumatic components improve the stability of the machine and reduce the frequency of inanimateness.

5. Mainframe and base adopt high strength spheroidal graphite iron QT500-7 which is accurately processed by numerical control center, guarantee the machine run stably in long time when bearing 200T large pressure. The cores of the platen press machine such as crankshaft, worm gear and so on, are all imported high-class alloy steel, which are processed by quenching and high temperature tempering with a long working life.
6. Lubrication system for core parts is equipped with display device for oil pressure and alarming device for insufficient pressure of oil and air.
7. Supply long-term and complete technical training as well as prompt free maintains for one year, guarantee that our clients can fully master the production technology of our equipment. Our machine is with Perfect design, accurate installation, high stability, high security, low noise.

Paper Feeding Section: feeder and conveyor table
1. The wall plate of feeder is made of cast iron, which is more stable while high speed running.

2.Precision feeder head(Becker vacuum pump) with double side blower: suitable for both paperboard and corrugated board. It has 4 suction nozzles 4 feed nozzles,and the angle and height of nozzles can be adjusted to suit the different shapes of paper.

3.Feeder head(forward/backward) the pile alignment(left/right) can be adjusted by motor, you just need to press buttons to adjust.

4. Electra-mechanical double-sheet detector.

5. Slope type conveyor table with anti-wore PU press rollers and the brush wheels is much more suitable for feeding thin paper under high speed running condition.

6. Double-usage side lay (pull and push) and front lay guarantee accuracy of the sheet position. 

7. Skew paper and accumulated paper detection function and auto stop function: when the sensors detect the paper is
skewed or accumulated before being delivered to platen press section, machine will stop.

8. Conveyor belt pneumatic buffer device:when high speed running, it helps the paper to be delivered smoothly by feeding belt.

9. Non-stop paper feeding structure and guide rail type pre-packed pallet improve the efficiency largely.

  Die cutting section

1.Main body adopts high-strength ductile iron QT500 with special casting process. The Ni-Cr-Mo Alloy crankshaft with special craft process treatment and super wear-resistant worm and gear.
2. High pressure automatic oil motor with filter and cooling fan recycles the oil to lubricate the main transmission parts (crankshaft, worm and gear). And the auto oil pump lubricates all of the necessary parts (gear, chains, etc.)
3. Big flywheel with the pneumatic clutch guarantees high precision when machine is high speed running.
4. Automatic pressure of die cutting adjustment system, operator just need to set value on touch screen to adjust pressure.
5.Human-friendly design for die and liner plate (Manganese Steel, HRC50-53) changing. Die frame can be overturned and locked pneumatically.
6. High-precision cam indexer with torque limiter and synchronous belt to control the gripper bars to deliver paper in accurate position stably when high speed running.
7. High-strength Ti-Al alloy grippers and wear-resisting chains for gripper bar.

 

Hot stamping section

1.Industrial tablet PC, screen touch input data, realize automatic program optimization, saving foils.
2.Imported motor and control system, precisely feeding foil.
3.Separate setting temperature of 12 heating area, thermostatic control.
4.Electronic pressure control system, during bronzing, if there is no paper, there is no pressure.
5.Vertical, horizon foil separate blowing device.
6.Vertical, horizon foil break detector system.
7.Separate waste recycle device and recycle box.
8.Pull-out type foil feeding mechanism, improve efficiency, ensure safety.

Heating plate for plastic sheet(OPTIONAL)

For die cutting the plastic sheet, like PVC, PP, PET sheet
1.Separate setting temperature for independent heating zones, thermostatic control.
2.Heating plate is made by heat-resisting and high strength casting iron RTCr0.8.

Stripper Section(OPTIONAL)

1.Stripper is composed of three frames (upper, middle, and bottom frame) which can be pulled out for installation of pins.
2.Stripper bar with pins or male-female plate for waste stripping.
3. upper frame is driven by motor, you can press button to move it to check the stripping position.

 Paper Delivery Section

1.Automatic aligning device, adjustable air blower and hairbrush guarantee paper pile in good order, no matter the paper is thick or thin. 2.Overrun-prevention device: The sheet is moved upwards with the gripper bar; the detection sensor will be initiated and machine will stop.
3. Automatic non-stop paper delivery device is controlled by motor; you just need to press button to operate it.
4.Tag insert device (1 set) to record the sheets quantity.
5. The secondary gripper-open device for stripping(optional)

Electrical box and control system
1.Interface controls are integrated, and numerous electrical switch controls are set in operation screen which is easy operation and easy understanding.
2.PLC centralized controlling system can automatically examine the working status and test unusual status as well as record the working condition.
3. Problem diagnosis function on touch screen, if any problems occur, you can check touch screen to find it.
4. Chinese, English or other any language(optional) on touch screen
5.Electrical components and electrical circuit are in accord with Europe American safety standard

Mode:AEM-1050MT Automatic Flatbed Hot-stamping&Embossing Machine
Max paper size:	1080x780mm
Min paper size:	400x330mm
Max cutting size:	1075x770mm
Die frame inner size:	1100x790mm
Cutting plate:	1080x780mm
Max stamping size:	1060x760mm
Min gripper edge size:	7mm
Cutting precision:	≤±0.125mm
Stamping precision:	≤±0.125mm
Max cutting speed:	600T
Max cutting speed:	7000S/H
Max stamping speed:	6500S/H
Foil roll max diameter:	Φ250mm
Vertical foil width:	15~1060mm
Horizon foil width:	15~760mm
Vertical foil axle:	3pcs
Horizon foil axle:	2pcs
Heating area:	12pcs
Temperature range:	50~199ºC
Feeding pile height:	1550mm
Delivery pile height:	1500mm
Application:	Cardboard:0.1~2mm
	Corrugated paper:<4mm
Main motor power:	11KW
Heating area power:	24KW
Total power:	60KW
Dimension:	5880(+1600)x2550(+1400)x2600 mm
Weight:	20T

 

FAQ